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Visual Inspection Solution Product List and Ranking from 7 Manufacturers, Suppliers and Companies

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

Visual Inspection Solution Manufacturer, Suppliers and Company Rankings

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

  1. スカイロジック Shizuoka//software
  2. ティーネットジャパン （製造DX支援事業） Tokyo//IT/Telecommunications
  3. ロビット Tokyo//robot
  4. 4 ＨＡＣＡＲＵＳ Kyoto//others
  5. 4 Rist Kyoto//Testing, Analysis and Measurement
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Visual Inspection Solution Product ranking

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

  1. [AI Image Inspection Case] Bolt Tightening Strength Inspection スカイロジック
  2. [AI Image Inspection Case] Incorrect Cable Insertion スカイロジック
  3. Appearance inspection solution ティーネットジャパン （製造DX支援事業）
  4. 4 AI Visual Inspection Solution TESRAY R Series ロビット
  5. 4 [Information] AI Visual Inspection Solution for Automotive Motor Parts ＨＡＣＡＲＵＳ

Visual Inspection Solution Product List

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[AI Image Inspection Case] Inspecting Shipping Packaging

[AI Image Inspection Case] Inspecting Shipping Packaging

We will determine whether the printing is correctly bound in two places with PP bands.

In the frozen food manufacturing industry, similar to other industries, there is a process of packaging during shipping that includes labeling the product name and date, as well as securing it with PP bands. This time, we conducted an inspection during the shipping process. We assessed four locations based on three criteria: the printing in two places and whether the PP band was correctly secured. 【Inspection Setup and Results】 Using deep learning image processing, we were able to distinguish between OK and NG cartons as shown in the left image. In the left image, the yellow detection box indicates the date printing, the green detection box indicates the product name, and the light blue detection box indicates the detection of the PP band. The inspection points can overlap in this way. To simulate the actual environment, we placed a bar in front of the subject for evaluation. Since it is difficult to recognize the product name if it is obscured from a direct side view, we angled the camera to ensure that more than half of the carton’s text was visible during the shooting and inspection.

  • Image Processing Software

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AI Appearance Inspection Solution TESRAY G Series

AI Appearance Inspection Solution TESRAY G Series

For the removal of foreign substances and sorting of defective products in large-scale inspections of small items such as food.

【Removal of foreign substances and sorting of defective products in large-scale inspections of small food items, etc.】 AI inspection is conducted in the brief moment that the inspection target falls through the air, allowing for the expulsion and sorting of defective items before they land. 【Features】 - Optimized for small inspection targets ranging from fingertip to palm size (e.g., cut vegetables, nuts, spices, medicinal herbs, dried goods, fish roe, etc.) - Capable of addressing color variations that are difficult to manage with conventional technology, including shape defects, foreign substances, and insect damage. - Allows for the establishment of sorting criteria based on the classification of abnormalities and their severity (e.g., shipping items with minor deformations while not shipping those with significant deformations), enabling optimization of yield according to customer requirements. - All core technologies are developed in-house, allowing for adjustments and customizations of the device's performance based on the necessary processing capacity.

  • Visual Inspection Equipment

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AI Visual Inspection Solution TESRAY S Series

AI Visual Inspection Solution TESRAY S Series

For the inspection of industrial products with three-dimensional shapes.

**For the Inspection of Industrial Products with Three-Dimensional Shapes** Equipped with specially designed robots, cameras, and lighting specifically for the visual inspection of three-dimensional shaped products, it achieves a level of high-speed inspection that cannot be accomplished with general vertical multi-joint robots. **Features** - Automation of visual inspection is possible for various industrial products made from materials such as resin, metal, and fiber, and using manufacturing methods such as injection molding, pressing, plating, and painting. - The inspection robot with 6 axes (up to 12 axes) can accommodate three-dimensional shaped workpieces, including parts with height/thickness and recesses/R shapes. - Implements AI algorithms that meet the inspection quality standards of automotive parts manufacturers. - The unique robot teaching function developed in-house makes it easy to handle production items with a wide variety of small lots. - Supports customized development for smooth integration with existing production equipment in the factory and seamless connection with upstream and downstream processes.

  • Visual Inspection Equipment

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AI Visual Inspection Solution TESRAY R Series

AI Visual Inspection Solution TESRAY R Series

A general-purpose solution suitable for inspecting sheet-shaped workpieces manufactured using the "roll-to-roll" production method.

It is possible to conduct appearance inspections of all sheet-like products manufactured by the "roll-to-roll" production method. It detects only the abnormal areas without over-detecting normal areas that closely resemble abnormal ones, such as fiber twists that do not have issues with product quality or appearance. 【Features】 - Supports all industrial products and food produced by methods such as "roll-to-roll" and "sheet" (e.g., film products, woven fabrics, non-woven fabrics, thin steel plates, food such as noodles, etc.). - Capable of suppressing the over-detection of normal areas, which was not achievable with rule-based defect detectors. - In the production line, it can replace existing inspection devices or collaborate with upstream and downstream equipment without changing the specifications or production speed of the production equipment. - When an anomaly is detected, images of the abnormal areas are displayed in real-time on the monitor. The coordinates of the product can also be displayed, enabling the construction of evidence for defective products. - It can identify the types of detected anomalies and aggregate the number of detections. - Utilization of big data for quality improvement using aggregated data is possible. - Even if the types of anomalies increase after implementation or new products become subject to inspection, additional AI learning is possible, and it can also be expanded to other factories.

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[Information] AI Visual Inspection Solution for Press Gear Components

[Information] AI Visual Inspection Solution for Press Gear Components

Introducing an AI visual inspection solution targeting components for transmissions!

This document introduces an AI visual inspection solution for press gear parts used in transmissions. It includes information on "HACARUS Check Visual Inspection Engine," "HACARUS Check Robo C," and "Visual Inspection Imaging Jig Creation Service." HACARUS offers unique AI technology and hardware implementation that can be used on-site. [Contents (excerpt)] - Are there any challenges in visual inspection for automotive parts manufacturing? - Addressing visual inspection for new parts development towards electrification (EV). - Overview of HACARUS. - Features of HACARUS technology. - Collaboration achievements with major companies in Japan and abroad. - Inspection targets: Press gear parts for transmissions. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
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[Information] Appearance inspection solution for vehicle-mounted batteries and battery modules.

[Information] Appearance inspection solution for vehicle-mounted batteries and battery modules.

Custom orders are also available! Information on the digital transformation of inspections using "over-detection suppression AI" is included.

This document introduces an AI visual inspection solution for automotive batteries and battery modules. It includes information on "HACARUS Check Visual Inspection/Robo C" and "Visual Inspection DX using 'Over-Detection Suppression AI'." If you face challenges such as "insufficient imaging environments like cameras" or "not having enough suitable data for OK/NG judgment," please feel free to consult with us, as we can implement unique AI technology and hardware. 【Contents (excerpt)】 ■ Do you have challenges with visual inspection in automotive parts manufacturing? ■ Overview of HACARUS ■ Features of HACARUS technology ■ Collaboration achievements with major companies in Japan and abroad ■ Inspection targets: automotive battery packs, battery modules, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
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[Data] AI Visual Inspection Solution for Automotive Exterior Parts

[Data] AI Visual Inspection Solution for Automotive Exterior Parts

Achieving image data detection with a 3D camera! Publishing expected effects of introducing AI solutions!

This document introduces an AI visual inspection solution for automotive exterior parts (such as body parts). It includes topics such as "DX transformation of visual inspection using 'over-detection suppression AI'" and "the benefits of switching to 'inspectors + AI.'" If you have challenges such as "we have already implemented inspection using AI and deep learning, but the results and accuracy are not satisfactory," please consult with us, as we can offer unique AI technology and hardware implementation. [Contents (excerpt)] ■ Do you have challenges with visual inspection in automotive parts manufacturing? ■ Overview of HACARUS ■ Features of HACARUS technology ■ Collaboration achievements with major companies both domestically and internationally ■ Inspection targets: exterior parts such as automotive bodies, glass, and lights *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
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Appearance inspection solution

Appearance inspection solution

Eliminate the 'variability' in inspections and judgments at the work site! Achieve quality improvement and stabilization even with a labor shortage by utilizing the visual inspection system!

We provide an "Appearance Inspection Solution" to eliminate variability in inspections and judgments at factories and manufacturing sites. We offer comprehensive optimization by proposing solutions that integrate software, such as AI and control design around the inspection process, with hardware like robots, cameras, and lighting. By combining AI, image processing technology, and automated equipment, we can solve the following issues: 【Problems We Solve】 ■ Variability in accuracy depending on the inspector ■ Oversights that mistakenly classify non-conforming items as conforming ■ Limitations in inspection quality with visual inspections We can perform inspections involving pattern matching, appearance dimension measurement, deep learning, still images, and video (high-speed vision). Please feel free to contact us for inquiries. *Free consultations are currently available! *For more details, please refer to the related links or feel free to contact us.

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Appearance inspection solution

Appearance inspection solution

One-stop problem solving with hardware and software! Can be immediately added to existing production lines and inspection systems.

Our company offers "Appearance Inspection Solutions." We propose hardware and software solutions (devices) that can be easily added to existing production lines and inspection systems. Furthermore, with our AI inspection support software "AISVision" (optional), you can update your inspection AI at any time without coding. 【Concerns about Visual Appearance Inspection (Excerpt)】 ■ Decreased inspection accuracy due to fatigue ■ Skill differences among operators ■ Limitations in work speed ■ Oversight of small foreign objects and minute defects ■ Decreased concentration due to monotonous tasks *For more details, please refer to the related links or feel free to contact us.

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AI Visual Inspection in the Power and Plant Sector: Eliminating the Need for Routine Checks

AI Visual Inspection in the Power and Plant Sector: Eliminating the Need for Routine Checks

By automating visual patrol checks with cameras and image processing, we can eliminate the dangers of patrolling and contribute to reducing labor and preventing human errors.

Checking equipment located at a distance involves the hassle of moving and the risk of accidents during transit. Additionally, it is often difficult to check frequently, and it requires considerable effort for recording and management. ■ Control panel lamps, instruments, and switches ■ Monitoring pressure, temperature, voltage, and valves in the plant ▼ Automatic monitoring, recording, and early abnormality detection using network cameras An image processing system using network cameras can automatically read and record various equipment and meters located at a distance. By allowing for frequent checks, it enables the early detection and response to abnormalities. Furthermore, not only can it read meters, but it can also automatically detect abnormalities such as valve orientation, leaks, and turbidity of treated water through AI image processing. It can also be applied to sensory judgments that require human confirmation, comprehensively realizing the concept of "no need to go check" for patrol inspections.

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[AI Image Inspection Case] Determining Left and Right of Automotive Part Wheel Pins

[AI Image Inspection Case] Determining Left and Right of Automotive Part Wheel Pins

We will conduct an inspection to distinguish between "R" and "L" before the automotive products are installed!

We received feedback from an automobile manufacturer regarding issues with the left and right wheel pins being incorrectly installed. This time, we are considering an inspection method to distinguish between "R" and "L" before the parts are installed in the automobile products. The orientation of the bolt markings is inconsistent, and we are exploring the possibility of checking them while they are aligned on the parts feeder. 【Inspection Setup and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to determine the left and right bolts. We attempted to identify them using the R and L markings, but detection was not successful due to reflections. Therefore, in this verification, we reported that by inspecting the orientation of the threaded part of the bolt, we could successfully distinguish between the R and L bolts in a well-aligned situation on the parts feeder in 0.36 seconds.

  • Image Processing Software

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[AI Image Inspection Case] Incorrect Cable Insertion

[AI Image Inspection Case] Incorrect Cable Insertion

We will conduct an inspection using AI image inspection software to check for any mistakes in the insertion of the connector cables.

We received an inquiry from a parts manufacturer considering the automation of various inspections for painted sheet metal and electronic components. In the initial simple inspection we will provide, we ask customers to prioritize their needs, and we will conduct free evaluations starting with the highest priority inspections. 【Inspection Setup and Results】 We conducted a simple evaluation to check for any mistakes in the insertion of the connector cables. As shown in the image, we were able to make a good judgment. Items that can be captured on the same screen can be inspected simultaneously. Depending on the PC specifications, it is generally possible to make judgments with an inspection cycle of about 0.2 to 0.3 seconds. In the free sample evaluation, we will first conduct a simple verification using the samples or images provided and report the verification results. In the simple verification, we will evaluate whether the desired detection/judgment is possible using our in-house equipment. If detection or judgment is possible in the simple verification, we recommend conducting a test (feasibility verification) assuming actual operation, where we will evaluate processing time and judgment accuracy. If you wish to conduct feasibility verification, you can choose to continue with our company (for a fee) or use our loaned equipment for verification at your company.

  • Image Processing Software

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[AI Image Inspection Case] Bolt Tightening Strength Inspection

[AI Image Inspection Case] Bolt Tightening Strength Inspection

We will detect the bolt tightening positions at two locations and conduct a check to see if the bolts have been tightened more than twice.

At the request of a torque equipment manufacturer, we inspected the feasibility of confirming the positions for tightening bolts. The term "torque" generally refers to "twisting moment" or "rotational moment." There was a request to use a 180-degree web camera, and the camera was sent along with the sample product. The tightness of bolts is considered important across various industries. We hope to contribute to safer product shipments by utilizing image inspection. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, we were able to detect the tightening positions of two bolts and check whether the bolts had been tightened more than twice. The bolts at the corners were detected by identifying the characteristic colors at each position, allowing us to specify which part was the torque wrench tightening position. To identify the bolt positions located at the top, bottom, left, and right, changes and additions to the inspection conditions are necessary. Additional software or similar tools are required to identify the current bolt positions based on the combinations of pass/fail judgment results.

  • Image Processing Software

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[AI Image Inspection Case] Ept, Hose, Felt, Presence or Absence Inspection

[AI Image Inspection Case] Ept, Hose, Felt, Presence or Absence Inspection

We will conduct a multiple-item inspection to ensure that no parts, such as Eptsealer components, are forgotten during the manufacturing of automotive parts.

The inspection checks whether the hood rubber is attached, whether the ept is affixed, the detection of the hose, the presence or absence of felt attachment, and whether the clip is installed. 【Inspection Settings and Results】 For inspection frames 1 to 15, we used EasyInspector's "Color Comparison Inspection" function to set pass or fail criteria, and for inspection frame 16, we set a "Dimension Angle Inspection" to detect the clip line, allowing all inspections to be judged in under one second at once. We tested multiple items: in inspection frames 1, 2, 3, and 4, we checked whether the hood rubber is attached; in frames 5, 6, 7, 10, and 11, we checked whether the ept is affixed; in frames 8 and 9, we checked for hose detection; in frames 12, 13, 14, and 15, we checked for the presence or absence of felt attachment; and in frame 16, we checked whether the clip is installed.

  • Image Processing Software

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【HACARUS Check】Inspection-related AI services *Case studies in progress

【HACARUS Check】Inspection-related AI services *Case studies in progress

Realizing AI integration in processing machines and machine tools! An AI visual inspection solution capable of handling cases even without defective product data.

The "Inspection-Related AI Service (Appearance)" is an AI appearance inspection solution that supports everything from embedded systems to the cloud. By building AI models with a small amount of data, it overcomes the challenges of traditional Machine Vision. It can be integrated with existing systems via API/SDK. Additionally, we offer "Appearance Inspection/SDK," which provides the algorithms of our appearance inspection AI package products in SDK format. This allows for the integration of appearance inspection AI into various processing machines and machine tools. 【Features of Appearance Inspection/SDK】 ■ Existing PCs can be repurposed ■ High detection accuracy unique to AI ■ Customer tuning available ■ Custom solutions can be accommodated 【Examples of Inspection Targets】 ▼ Die-cast products ▼ Pressed parts ▼ PCBs ▼ Automotive parts (doors, bodies) ▼ Metal plates ▼ Printing conditions ▼ Solar panels ▼ Construction materials, etc. *For more details, please refer to the PDF document or feel free to contact us. We will introduce case studies.

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